For sure that is something to be concerned about; I would have never thought of that failure mechanism.
Seems also that if the front cover is too deep, that when you pull the stub cam forward to put on the retaining clip, you could see the same problem.
I can vouch for the followng two combinations as trouble free:
- Pond aluminum block, Barillaro backing plate, Gilbert Carpio cover
- Pond aluminum block, Coon backing plate, Gilbert Carpio cover
Good engine building procedure is to be sure to pre-oil the engine, and watch for oil to appear in the rockers. Too bad your customer didn't do that; he would have identified the problem before running the engine.
Tonight I just finished up my 427 dyno mule, and put it on the dyno. When I was putting it together over the weekend, I was struck by how easy it was compared to building a cammer! Piece of cake, compared to those SOHC monsters...
Jay Brown
1968 Shelby GT 500 Convertible, 492" 667 HP FE
1969 R code Mach 1, 490" supercharged FE, 9.35 @ 151.20, 2007 Drag Week Runner Up, Power Adder Big Block
2005 Ford GT, 2006 Drag Week Winner, 12.0 Daily Driver
1969 Ford Galaxie XL, 460 (Ho Hum....)
1964 Ford Galaxie 500, 510" SOHC